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Glossary of Terms
Antioxidant:
a compounding ingredient that slows or stops oxygen attack.
Antiozonant:
a compounding ingredient that slows or stops ozone attack.
Backrinding:
the torn or gouged appearance of a crosslinked material at
the mold parting line.
Bloom: the
change in the appearance of an elastomer compound caused by the migration of
an ingredient(s) to the compound surface. It is also the material that
migrates to the surface.
Blow
molding:
The process of inflating a hot, hollow, thermoplastic preform or parison
inside a closed mold so its shape conforms to that of the mold cavity.
Bonding:
Vulcanized bonding of rubber to metal is a generic phrase that covers all
aspects of the process by which an elastomer is chemically bonded to a
pre-coated steel surface.
Cold
Runner: a
channel in a TSE mold that is maintained at a temperature that prevents
crosslinking of a compound within the channel, thus minimizing or
essentially eliminating runner scrap.
Cold
Runner Nozzle:
the tapered tube that connects the cold runner system to a
mold.
Compound:
a mixture of elastomer and other materials that is designed to meet end-use
specifications and to process satisfactorily.
Compression molding:
the process of forming a material to the shape of a mold
cavity. Initial pressure results from mold closure while final pressure
results from thermal expansion of elastomer in the mold.
Crosslinking:
the formation of chemical bonds between polymer chains,
generally with the application of heat and pressure.
Crosslinking Agent:
a chemical added to a compound to link polymer molecules
together, or to assist in the crosslinking process. For example, sulfur
links the polymer molecules, while an accelerator increases the rate of
crosslinking of the sulfur with the polymer.
Deflashing:
the process of removing excess material from molded articles,
typically by tumbling articles at temperatures sufficiently low to embrittle
the flash.
Die-cutting:
A hand-operated, die-cutting machine uses steel rule die
shapes to cut through a wide range of materials quickly and easily.
Hot
Runner Mold:
a heated channel in a TPE mold designed to maintain the
polymer in a fluid condition prior to filling the mold cavities.
Injection Mold:
one in which an elastomer is shaped by injection molding.
Injection Molding:
a shaping method that involves sequentially flowing a polymer
through channels under high pressure, e.g., through a sprue, runner, gate,
and finally into the cavity of a closed injection mold.
Mold:
typically a metal block into which the core form or cavity is incorporated.
Molder: an
object, generally metal or plastic, that becomes an integral part of a
molded elastomer article.
Knit
Line: an
imperfection in a molded article caused by joined flowing fronts.
Overflow:
the hollowed space in a mold plate adjacent to the land that accepts excess
compound from a mold cavity. It is also called an overflow groove or a flash
groove.
Parting Line:
a line that defines the junction of abutting mold plates. It
is also the line that is evident on a molded elastomer article.
Plasticizer:
a material added to an elastomer compound to improve its
workability.
Polymer: a
material consisting of very long molecules, formed from a single monomer or
from different monomers.
Post
Cure: a
treatment, generally at high temperature, to increase the state of
crosslinking and/or volatilize undesired materials in an elastomer
compound.
Preform:
the shaped, uncrosslinked compound that is placed in a mold prior to its
being crosslinked into its final shape under heat and pressure.
Plastic Extrusion:
The forcing of a material through a die orifice. This die
orifice produces the final shape of the finished product.
Plasticizer:
a material added to an elastomer compound to improve its
workability.
Polymer: a
material consisting of very long molecules, formed from a single monomer or
from different monomers.
Post
Cure: a
treatment, generally at high temperature, to increase the state of
crosslinking and/or volatilize undesired materials in an elastomer
compound.
Preform:
the shaped, uncrosslinked compound that is placed in a mold prior to its
being crosslinked into its final shape under heat and pressure.
Retarder:
a material added to a compound to delay the onset of scorch.
Reversion:
deterioration of elastomer properties that occurs with
overcure.
Rotational molding:
Ground plastic powder is heated on a rotating mold, uniformly
covering the mold. Cooling results in a hollow finished part.
Rubber Extrusion:
Rubber is continuously forced through a die that forms it to
the desired cross-sectional size and shape before curing.
Scorch:
premature crosslinking of an elastomer compound.
Sink
Mark: a
depression in the surface of a molded article that most frequently occurs
with TPE articles.
Sprue: the
round and tapered channel that conveys compound to a cavity from a transfer
pot, or from an injection molding machine to the runner system or mold. Also
the cured elastomer that is formed in the channel.
Sprue Mark:
a mark on the surface of a molded article that occurs at the
point of separation of the sprue and the molded article.
Submarine Gate:
a gate located between surfaces of mold plates.
Surface Gate:
a gate located adjacent to a mold plate or cavity.
Thermoforming:
More commonly known as vacuum forming, thermoforming is the
manufacture of plastic components through a pressure formingprocess.
Thermoplastic:
a polymer that softens or becomes fluid-like upon heating,
and that hardens upon cooling, much like candle wax.
Thermoset:
a crosslinked polymer in which the crosslinks can be broken
only with difficulty (contrast to thermoplastic).
TPE:
thermoplastic elastomer
Transfer Molding:
the process by which a plunger forces a material from a
transfer pot through a sprue and into a cavity of a closed transfer mold.
Transfer Mold:
one in which a compound is shaped by transfer molding.
TSE:
thermosetting elastomer.
UHMW
(Ultra High Molecular Weight) :
has a molecular weight
average that is 10 times higher than standard high density polyethylene
resins. This gives UHMW a unique combination of attributes that make it more
useful in many applications where lower molecular weight grades cannot
perform.
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