Stern Companies | Your single source for polymer componetsStern Companies specializes in Custom Plastic and Rubber Molding and Assemblies

Quality Thermoforming Services

Quality Thermoforming ServicesStern Companies performs a variety of quality thermoforming services for the recreational vehicle, sporting equipment, medical, food packaging and other industries.  In order to deliver the specific quality and performance characteristics as well as the cost efficiencies required by our customers, we offer vacuum forming, twin sheeting, pressure forming and multi-layer twin sheet.  We work with a range of materials, such as PVC, ABS and polystyrene, and apply the most suitable high-gloss and paint film coatings.

We are dedicated in finding the right thermoformer for your project.  We have access to the equipment required to manufacture components that are up to 12’ long, 8.5’ wide and up to 48” deep.  In addition, we can handle gauges of .060” to .500”.  Our value-added services include CNC and 5-axis trimming, engineering, assembly and blanket orders/drop ship.  In today’s competitive environment, we pass along the efficiencies gained through our various management systems such as lights-out manufacturing and Certified Quality Engineering.

At Stern Companies, we take quality seriously.  We are ISO / ASQ Certified and meet SAE / ASTM Standards.  Stern has the capacity to handle your project, large or small.

To learn more about our quality thermoforming services, you can see the table below and contact us directly.

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Past Projects

Custom Thermoforming Capabilities

Thermoforming Types
Vacuum Forming
Twin Sheeting
Pressure Forming
Multi-Layer Twin Sheet
High Gloss
Paint Film
Maximum Length Up to 12 ft
Maximum Width Up to 8.5 ft
Maximum Depth Up to 48 in
Gauges .060 to .500 in
Value Added Services
Product Kitting and Fulfillment
Label/Decal Application
Blanket Orders/Drop Ship
CNC & 5 Axis Trimming
Production Volume Prototype to Production
Typical Lead Time 2 to 3 weeks (Standard)
16 to 20 weeks (Tooling)

Additional Information

Industry Focus
Recreational Vehicles
Sporting Equipment
Industrial Waterworks
Food Packaging
Intended Applications
Fuel Tank
Seat Support
ATV Rear Fender
Shock Absorber Boot
Air Duct
Snowmobile Skis
Industry Standards
ISO Compliant
Society of Automotive Engineers (SAE)
American Society for Testing and Materials (ASTM)
Food and Drug Administration (FDA)
Lean Manufacturing
Six Sigma Certification
Certified Quality Engineer (CQE)
Lights Out Manufacturing
File Formats Pro/Engineer 3D

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